Products Description
The Element Polyurethane 75mm Insulation Panel is a high-performance building solution offering excellent thermal efficiency (U-value ≤0.024 W/mK) and Class B1 fire resistance. Available in a comprehensive range of thicknesses from 40mm to 200mm, it features a 45kg/m³ density PU core and PPGI steel surfaces in thicknesses from 0.4mm to 0.7mm. The panel is highly customizable, with full RAL color options, various surface textures (Flat, Embossed, V8, Micro Ripple), and lengths up to 11.85 meters. With effective widths of 400-1120mm for walls and 1000mm for roofing, it is ideally suited for applications such as cold storage facilities, industrial workshops, and factory buildings.
Product Specification
|
Products Title |
75mm insulation boards |
|
PPGI Thickness |
0.4-0.7mm for choose |
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Panel Thickness |
40/50/75/100/120/150/200mm |
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Color |
any other required on RAL Color |
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PU Density |
45kg/m³(±2) |
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Effective Width |
400-1120mm for wall panel,1000mm for roof panel |
|
Length |
Max 11.85mm for 40HQ container or customized |
|
U Value(w/mk) |
PU:≤0.024 |
|
Fire Rating |
PU:CLASS B1 |
|
Surface Texture |
Flat/Embossed Pattern/V8/Micro Ripple |
|
Application |
Factory panel/cold storage/workshop |
Factory Workshop
Coated Steel Uncoiling.
The production process begins with the precise uncoiling of pre-coated steel coils. This initial stage requires careful handling to ensure the integrity of the coated surface is maintained, providing a flawless foundation for subsequent processing steps.
Electrostatic Film Laminating
The uncoiled steel undergoes electrostatic film lamination. Utilizing advanced electrostatic adsorption technology, a protective film is permanently bonded to the steel surface. This enhances both corrosion resistance and visual appeal while safeguarding the material during further fabrication.
Forming of Coated Steel Sheet
The laminated steel is then fed into high-precision forming machines. Through controlled roll-forming processes, the flat sheets are accurately shaped into panel profiles that meet exact garage door design specifications.
Double Track Foam Composite
Formed panels proceed to foam injection. Polyurethane foam is rigorously injected under pressure into the double-track panel structure, creating a continuous core that significantly improves thermal insulation and acoustic performance.
Precise Machine Cutting
Finally, the composite panels undergo computer-numerical-controlled (CNC) cutting. This automated process ensures each panel is trimmed to exact dimensional requirements, guaranteeing consistency and perfect fit during door assembly.
Project Cases
Project Case: 75mm Element Polyurethane Insulation Panel in Cold Storage Facility
A recent project involved the installation of 75mm Element Polyurethane Insulation Panels in a large cold storage warehouse for a food distribution company. The panels were selected for their excellent thermal performance (U-value ≤0.024 W/mK) and Class B1 fire rating, ensuring both energy efficiency and safety compliance.
The 75mm thickness provided optimal insulation to maintain a consistent temperature of -18°C, crucial for preserving frozen goods. The panels, with embossed aluminum finish and custom RAL color, were quickly installed due to their standardized width and lightweight yet rigid structure. The tight joint sealing effectively minimized thermal bridging and moisture ingress.
This installation significantly reduced energy consumption for cooling, maintained stable temperature conditions, and met strict hygiene standards required for food storage. The project was completed on schedule, demonstrating the panel's suitability for temperature-sensitive environments like cold storage and food processing facilities.
Our Certificate
FAQ
Q: 1. What is the delivery time for the 75mm insulation boards?
A: The standard delivery time is 25 days after order confirmation and technical details finalization. We ensure timely production and logistics coordination to meet your project schedule.
Q: 2. What are the payment terms?
A: Our standard payment terms are 30% deposit upon signing the contract, with the remaining 70% balance due before shipment. This ensures smooth order processing and secure transaction for both parties.
Q: 3. What warranty is provided with the panels?
A: We offer a 5-year product warranty against manufacturing defects, ensuring long-term performance and reliability under normal usage conditions.
Q: 4. Do you provide installation drawings or technical support?
A: Yes, we offer complimentary installation drawings tailored to your project requirements. Our technical team can also provide support throughout the design and installation process.
Q: 5. Are the panels suitable for cold storage applications?
A: Absolutely. The 75mm thickness offers excellent thermal resistance (U-value ≤0.024 W/mK), making it ideal for cold rooms, food processing facilities, and other temperature-controlled environments.
Q: 6. Can custom colors and textures be provided?
A: Yes, we supply panels in any RAL color and offer various surface textures including Embossed, V8, Micro Ripple, and Flat finishes.
Q: 7. What is the maximum available panel length?
A: Panels can be produced up to 11.85 meters in length to optimize container loading, or customized to your specific requirements.